This documentation is no longer maintained. For documentation of the current version of emc2, please see http://www.linuxcnc.org/docview/html

Getting Started Guide V2.2
The EMC Team

This handbook is a work in progress. If you are able to help with writing, editing, or graphic preparation please contact any member of the writing team or join and send an email to emc-users@lists.sourceforge.net.

Copyright (c) 2000-8 LinuxCNC.org

Permission is granted to copy, distribute and/or modify this document under the terms of the GNU Free Documentation License, Version 1.1 or any later version published by the Free Software Foundation; with no Invariant Sections, no Front-Cover Texts, and one Back-Cover Text: "This EMC Handbook is the product of several authors writing for linuxCNC.org. As you find it to be of value in your work, we invite you to contribute to its revision and growth." A copy of the license is included in the section entitled "GNU Free Documentation License". If you do not find the license you may order a copy from Free Software Foundation, Inc. 59 Temple Place, Suite 330 Boston, MA 02111-1307

Table of Contents

List of figures

1 Computer

1.1 Minimum Requirements

The minimum system to run EMC2 and Ubuntu may vary depending on the exact usage. Stepper systems in general require faster threads to generate step pulses than servo systems. Using the Live-CD you can test the software before committing a computer. Keep in mind that the Latency Test numbers are more important than the processor speed for software step generation. More information on the Latency Test is in Section ([.]).

Additional information is on the EMC Wiki site:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Hardware_Requirements

EMC2 and Ubuntu should run reasonably well on a computer with the following minimum hardware specification. These numbers are not the absolute minimum but will give reasonable performance for most stepper systems.

1.2 Problematic Hardware

1.2.1 Laptops

Laptops are not generally suited to real time software step generation. Again a Latency Test ran for an extended time will give you the info you need to determine suitability.

1.2.2 Video Cards

If your installation pops up with 800 x 600 screen resolution then most likely Ubuntu does not recognize your video card. On board video many times cause bad real time performance.

2 Getting Help

2.1 IRC

IRC stands for Internet Relay Chat. It is a live connection to other EMC users. The EMC IRC channel is #emc on freenode.

The simplest way to get on the IRC is to use the embedded java client on this page:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl

Some IRC etiquette:

2.2 Mailing List

An Internet Mailing List is a way to put questions out for everyone on that list to see and answer at their convience. You get better exposure to your questions on a mailing list than on the IRC but answers take longer. In a nutshell you e-mail a message to the list and either get daily digests or individual replys back depending on how you set up your account.

Information about the EMC Users Mailing List is at:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl

2.3 EMC Wiki

A Wiki site is a user maintained web site that anyone can edit or add content to.

The user maintained EMC Wiki site contains a wealth of information, procedures, and tips at:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl

3 Get EMC2

3.1 Normal Download

Download the Live CD from:

http://www.linuxcnc.org/

and follow the Download link.

3.2 Upgrade Ubuntu

If you want to upgrade a current Ubuntu installation for use with EMC2 the instructions are on the download page.

3.3 Multi-session Download

If the file is too large to download in one session because of a bad or slow Internet connection use wget to allow resuming downloads.

3.3.1 Wget Linux

Open a terminal window. In Ubuntu it is Applications/Accessories/Terminal. Note that actual file names may change so you might have to go to http://www.linuxcnc.org/ and follow the Download link to get the actual file name. In most browsers you can right click on the link and select Copy Link Location or similar then paste the link into the terminal window with a right mouse click and select Paste.

To get the Ubuntu 8.04 Hardy Heron version copy this in the terminal window and press enter:

wget -r http://www.linuxcnc.org/hardy/ubuntu-8.04-desktop-emc2-aj07-i386.iso

To get the Ubuntu 6.06 Dapper Drake version:

wget -r http://www.linuxcnc.org/iso/emc2.2.2-1-ubuntu6.06-desktop-i386.iso

To continue a download that has been stopped add the -c option to wget:

wget -r -c http://www.linuxcnc.org/hardy/ubuntu-8.04-desktop-emc2-aj07-i386.iso

To stop a download use Ctrl-C or close the terminal window.

After the download is complete you will find a new directory called www.linuxcnc.org or something similar. In the subdirectory under the above directory you will find the ISO CD image file. Next is burning the CD.

3.3.2 Wget Windows

The wget program is also available for Windows from

http://gnuwin32.sourceforge.net/packages/wget.htm

Follow the instructions on the web page for downloading and installing the windows version of the wget program.

To run wget open a command prompt window.

In most Windows it is Programs/Accessories/Command Prompt

First you have to change to the directory where wget is installed in.

Typically it is in C:\Program Files\GnuWin32\bin so in the Command Prompt window type:

cd C:\Program Files\GnuWin32\bin

and the prompt should change to C:\Program Files\GnuWin32>

Type the wget command into the window and press enter as above.

3.4 Burning the CD

EMC2 is distributed as CD image files, called ISOs. To install EMC2, you first need to burn the ISO file onto a CD. You need a working CD/DVD burner and an 80 minute (700 Mb) CD for this. If the CD writing fails, try writing at a slower burn speed

3.4.1 Burn with Linux

Before burning a CD, it is highly recommended that you verify the md5 sum (hash) of the .iso file.

Open a terminal window. In Ubuntu it is Applications/Accessories/Terminal.

Change to the directory where the ISO was downloaded to.

cd download_directory

The run the md5sum command with the file name you saved.

md5sum ubuntu-8.04-desktop-emc2-aj07-i386.iso

The md5sum should print out a single line after calculating the hash. On slower computers this might take a minute or two.

91c5abb84386091e0ff056e9ebc40fdb ubuntu-8.04-desktop-emc2-aj07-i386.iso

Now compare it to the md5sum on the EMC2 download page.

Burning the ISO to a CD

  1. Insert a blank CD into your burner. A "CD/DVD Creator" or "Choose Disc Type" window will pop up. Close this, as we will not be using it.
  2. Browse to the downloaded ISO image in the file browser.
  3. Right click on the ISO image file and choose Write to Disc.
  4. Select the write speed. If you are burning a Ubuntu Live CD, it is recommended that you write at the lowest possible speed.
  5. Start the burning process.
  6. If a choose a file name for the disc image window pops up just pick OK.

3.4.2 Burn with Windows

Before burning a CD, it is highly recommended that you verify the md5 sum (hash) of the .iso file.

Windows does not come with a md5sum program. You will have to download and install one to check the md5sum. More information can be found at:

https://help.ubuntu.com/community/HowToMD5SUM

Burning the ISO to a CD

  1. Download and install Infra Recorder, a free and open source image burning program.
  2. Insert a blank CD in the drive and select Do nothing or Cancel if an auto-run dialog pops up.
  3. Open Infra Recorder, and select the 'Actions' menu, then 'Burn image'.

3.5 Testing EMC2

With the Live CD in the CD/DVD drive shut down the computer then turn the computer back on. This will boot the computer from the Live CD. Once the computer has booted up you can try out EMC2 without installing it. You can not create custom configurations or modify most system settings like screen resolution unless you install EMC2.

To try out EMC2 from the Applications/CNC menu pick EMC2. Then select a sim configuration to try out.

To see if your computer is suitable for software step pulse generation run the Latency Test as outlined in Section ([.])

3.6 Installing EMC2

If you like what you see, just click the Install icon on the desktop, answer a few questions (your name, timezone, password) and the install completes in a few minutes. Make sure you write down the name you used and the password. Once the install process is complete and you go on line the update manager will pop up and allow you to upgrade to the latest stable version of EMC2.

3.7 AXIS Interface

The AXIS interface is one of the interfaces to choose from. It can be configured to add a Virtual Control Panel to customize the interface to suit your needs. AXIS is the default user interface and is actively being developed.

3.8 Updates to EMC2

With the normal install the Update Manager will notify you of updates to EMC2 and Ubuntu when you go on line and allow you to easily upgrade with no Linux knowledge needed. If you want to upgrade to 8.04 from 6.06 a clean install from the Live-CD is needed. It is OK to upgrade EMC when asked to.

Warning: Do not upgrade Ubuntu to a new version as it will prevent EMC from running.

4 Stepper Configurations

This section assumes you have done a standard install from the Live CD. After installation it is recommended that you connect the computer to the Internet and wait for the update manager to pop up and get the latest updates for EMC and Ubuntu before continuing. For more complex installations see the Integrators Manual.

4.1 Latency Test

The Latency Test tells you if your hardware might cause a problem when running real time. Some hardware can tie up the processor and cause lateness in responding to requests.

Follow the instructions in section ([.]) to run the latency test.

4.2 Sherline and Xylotex

If you have a Sherline or Xylotex you can skip the following sections and go straight to the Stepper Config Wizard in Section ([.]). EMC has provided quick setup for the Sherline and Xylotex machines.

4.3 Machine Information

Gather the information about each axis of your machine.

Drive timing is in nano seconds. If your unsure about the timing many popular drives are included in the stepper configuration wizard. Note some newer Gecko drives have different timing than the original one. A list is also on the user maintained EMC wiki site of more drives at:

http:wiki.linuscnc.org

Axis Drive Type Step Time ns Step Space ns Direction Hold ns Direction Setup ns
X
Y
Z

4.4 Pinout Information

Gather the information about the connections from your machine to the PC parallel port.

Output Pin Typical Function If Different Input Pin Typical Function If Different
1 E-Stop Out 10 Both Limit & Home X
2 X Step 11 Both Limit & Home Y
3 X Direction 12 Both Limit & Home Z
4 Y Step 13 Both Limit & Home A
5 Y Direction 15 Probe In
6 Z Step
7 Z Direction
8 A Step
9 A Direction
14 Spindle CW
16 Spindle PWM
17 Amplifier Enable

Note any pins not used should be set to Unused in the drop down box. These can always be changed later by running Stepconf again.

4.5 Mechanical Information

Gather information on steps and gearing. The result of this is steps per user unit which is used for SCALE in the .ini file.

Axis Steps/Revolution Micro steps Motor Teeth Leadscrew Teeth Leadscrew Pitch
X
Y
Z
A

Steps per revolution is how many steps it takes to turn the stepper one revolution.

Micro steps is how many steps the drive needs to move the stepper one step.

Motor & Leadscrew Teeth is if you have some reduction between the motor and the leadscrew. If not set these to 1.

Leadscrew pitch is how many turns it takes to move your table one user unit. If your setting up in inches then it is turns per inch. If your setting up in millimeters then how many turns per millimeter.

4.6 Configuration Wizard

Run the Stepconf Wizard in chapter ([.])

4.7 Desktop Shortcut

To create a desktop shortcut after running the Stepconf Wizard. From the CNC menu start EMC2 and pick your new configuration from the list. Check off Create Desktop Shortcut then OK. Now you can run your configuration from the desktop shortcut.

4.8 Modifying

To change something in the basic configuration created by Stepconf Wizard run the wizard again. Select Modify a configuration... Then pick the configuration file .stepconf you wish to modify in the emc2/configs folder. The file headers tell you if the file can be manually edited or not.

5 Stepconf Wizard

EMC2 is capable of controlling a wide range of machinery using many different hardware interfaces. Stepconf is a program which generates EMC configuration files for a specific class of CNC machine: those connected to the PC using a standard parallel port and controlled with step & direction signals. Stepconf is installed when you install EMC2 and is in the CNC menu.

Stepconf places a file in the emc2/config directory to store the choices for each configuration you create. When you change something you need to pick the file that matches your configuration name. The file extension is .stepconf.

5.1 Step by Step Instructions

5.1.1 Basic Information

Figure: Basic Information Page

Machine Name
Choose a name for your machine. Use only uppercase letters, lowercase letters, digits, “-” and “_”.
Axis Configuration
Choose XYZ (Mill), XYZA (4-axis mill) or XZ (Lathe).
Machine Units
Choose Inch or mm. All subsequent questions (such as machine travel, leadscrew pitch, etc) will be answered in the chosen units
Driver Type
If you have one of the stepper drivers listed in the pull down box, choose it. Otherwise, find the 4 timing values in your driver's data sheet and enter them. If the data sheet gives a value in microseconds, multiply by 1000. For example, enter 4.5us as 4500. The Gecko type is for the 201 drive. A list is on the wiki site of most popular drives with the timing values is in the Stepper Drive Timing Page.

Additional signal conditioning or isolation such as optocouplers and RC filters on break out boards can impose timing constraints of their own, in addition to those of the driver. You may find it necessary to add some time to the drive requirements to allow for this.

Latency Test Result
Enter the result of the Latency Test here. To run a latency test see section ([.])
Max Step Rate
Stepconf automatically calculates the Max Step Rate based on the driver characteristics entered and the latency test results.
Min Base Period
Stepconf automatically determines the Min Base Period based on the driver characteristics entered and latency test result.
Onscreen Prompt For Tool Change
If this box is checked, EMC will pause and prompt you to change the tool when M6 is encountered. Leave this box checked unless you plan to add support for an automatic tool changer in a custom hal file

5.1.2 Parallel Port Setup

Figure: Parallel Port Setup Page

For each pin, choose the signal which matches your parallel port pin out. Turn on the “invert” check box if the signal is inverted (0V for true/active, 5V for false/inactive).

Output pinout presets
Automatically set pins 2 through 9 according to the Sherline standard (Direction on pins 2, 4, 6, 8) or the Xylotex standard (Direction on pins 3, 5, 7, 9).
Inputs and Outputs
If the input or output is not used set the option to “Unused”.
Include custom HAL configuration
Allows you to add additional hal customizations in the file custom.hal after running Stepconf.

Include custom PyVCP Panel If selected, the PyVCP control panel panel.xml will be displayed on the right-hand side of the main AXIS window. This will not create a PyVCP panel but will create the blank file in the config folder. To create a PyVCP panel see the PyVCP section of the Integrators Manual.

Charge Pump If your driver board requires a charge pump signal simply select Charge Pump from the drop down list for the output pin you wish to connect to your charge pump input. The charge pump output is connected to the base thread by Stepconf. The charge pump output will be about 1/2 of the maximum step rate shown on the Basic Machine Configuration page.

5.1.3 Axis Configuration

Figure: Axis Configuration Page

Motor Steps Per Revolution
The number of full steps per motor revolution. If you know how many degrees the motor is (e.g., 1.2 degree), then divide 360 by the degrees to find the number of steps per motor revolution.
Driver Microstepping
The amount of microstepping performed by the driver. Enter “2” for half-stepping.
Pulley Ratio
If your machine has pulleys between the motor and leadscrew, enter the ratio here. If not, enter “1:1”.
Leadscrew Pitch
Enter the pitch of the leadscrew here. If you chose “Inch” units, enter the number of threads per inch here (e.g., enter 8 for 8TPI). If you chose “mm” units, enter the number of millimeters per thread here (e.g., enter 2 for 2mm/rev). If the machine travels in the wrong direction, enter a negative number here instead of a positive number.
Maximum Velocity
Enter the maximum velocity for the axis in units per second.
Maximum Acceleration
The correct values for these items can only be determined through experimentation. See “Finding Velocity and Acceleration” below.
Home Location
The position the machine moves to after completing the homing procedure for this axis. For machines without home switches, this is the location the operator manually moves the machine to before pressing the Home button.
Table Travel
The range of travel that gcode programs must not exceed. The home location must be inside the Table Travel. In particular, having Home Location exactly equal to one of the Table Travel values is incorrect configuration
Home Switch Location
The location at which the home switch trips or releases during the homing process. This item and the two below only appear when Home Switches were chosen in the Parallel Port Pinout.
Home Search Velocity
The velocity to use when moving towards the switch. If the switch is near the end of travel, this velocity must be chosen so that the axis can decelerate to a stop before hitting the end of travel. If the switch is only closed for a short range of travel (instead of being closed from its trip point to one end of travel), this velocity must be chosen so that the axis can decelerate to a stop before the switch opens again, and homing must always be started from the same side of the switch.
If the machine moves the wrong direction at the beginning of the homing procedure, negate the value of Home Search Velocity.
Home Latch Direction
Choose “Same” to have homing back off the switch, then approach it again at a very low speed. The second time the switch closes, the home position is set.
Choose “Opposite” to have homing slowly back off the switch. When the switch opens, the home position is set.
Time to accelerate to max speed
Distance to accelerate to max speed
Pulse rate at max speed
Information computed based on the values entered above. The greatest Pulse rate at max speed determines the BASE_PERIOD, and values above 20000Hz may lead to slow response time or even lockups (the fastest usable pulse rate varies from computer to computer)
Test this axis
This will open a window to allow testing for each axis. See section ([.])

5.1.4 Spindle Configuration

Figure: Spindle Configuration Page

These options only appear when “Spindle PWM”, “Spindle A” or “Spindle PPR” are chosen in the Parallel port pinout.

5.1.4.1 Spindle Speed Control

If “Spindle PWM” appears on the pinout, the following information should be entered:

PWM Rate
The “carrier frequency” of the PWM signal to the spindle. Enter “0” for PDM mode, which is useful for generating an analog control voltage. Refer to the documentation for your spindle controller for the appropriate value.
Speed 1 and 2, PWM 1 and 2
The generated configuration file uses a simple linear relationship to determine the PWM value for a given RPM value. If the values are not known, they can be determined. For more information see section ([.])

5.1.4.2 Spindle-synchronized motion (lathe threading)

When the appropriate signals from a spindle encoder are connected to the parallel port, EMC supports lathe threading. These signals are:

Spindle PPR
Also called “Index pulse”, this is a pulse that occurs once per revolution of the spindle.
Spindle A
This is a pulse that occurs in multiple equally-spaced locations as the spindle turns.
Spindle B
(optional) This is a second pulse that occurs, but with an offset from Spindle A. The advantages to using both A and B are increased noise immunity and increased resolution.

If “Spindle A” and “Spindle PPR” appear on the pinout, the following information should be entered:

Cycles per revolution
The number of cycles of the Spindle A signal during one revolution of the spindle

5.1.5 Machine Configuration Complete

Click “Apply” to write the configuration files. Later, you can re-run this program and tweak the settings you entered before.

5.2 Testing Each Axis

Figure: Axis Test Window

With Stepconf it is easy to try different values for acceleration and velocity. First, enter the correct figures for Steps per Revolution, Microstepping, Pulley, and Leadscrew. Then enter a provisional value for Velocity. Next, click Test this axis.

5.2.1 Finding Maximum Velocity

Begin with a low Acceleration (e.g., 2 in/s^2 or 50mm/s^2) and the velocity you hope to attain. Using the buttons provided, jog the axis to near the center of travel. Take care because with a low acceleration value, it can take a surprising distance for the axis to decelerate to a stop.

After gauging the amount of travel available, enter a safe distance in Test Area, keeping in mind that after a stall the motor may next start to move in an unexpected direction. Then click Run. The machine will begin to move back and forth along this axis. In this test, it is important that the combination of Acceleration and Test Area allow the machine to reach the selected Velocity and “cruise” for at least a short distance--the more distance, the better this test is. The formula d=.5*v*v/a gives the minimum distance required reach the specified velocity with the given acceleration. If it is convenient and safe to do so, push the table against the direction of motion to simulate cutting forces. If the machine stalls, reduce the speed and start the test again.

If the machine did not obviously stall, click the “Run” button off. The axis now returns to the position where it started. If the position is incorrect, then the axis stalled or lost steps during the test. Reduce Velocity and start the test again.

If the machine doesn't move, stalls, or loses steps no matter how low you turn Velocity, verify the following:

Once you have found a speed at which the axis does not stall or lose steps during this testing procedure, reduce it by 10% and use that as the axis Maximum Velocity.

5.2.2 Finding Maximum Acceleration

With the Maximum Velocity you found in the previous step, enter the acceleration value to test. procedure as above, adjusting the Acceleration value up or down as necessary. In this test, it is important that the combination of Acceleration and Test Area allow the machine to reach the selected Velocity. Once you have found a value at which the axis does not stall or lose steps during this testing procedure, reduce it by 10% and use that as the axis Maximum Acceleration.

5.3 Determining Spindle Calibration

Enter the following values in the Spindle Configuration page:

Speed 1: 0 PWM 1: 0
Speed 2: 1000 PWM 1: 1

Finish the remaining steps of the configuration process, then launch EMC with your configuration. Turn the machine on and select the MDI tab. Start the spindle turning by entering: M3 S100. Change the spindle speed by entering a different S-number: S800. Valid numbers range from 1 to 1000.

For two different S-numbers, measure the actual spindle speed in RPM. Record the S-numbers and actual spindle speeds. Run Stepconf again. For “Speed” enter the measured speed, and for “PWM” enter the S-number divided by 1000.

Because most spindle drivers are somewhat nonlinear in their response curves, it is best to:

For instance, if your spindle will go from 0RPM to 8000RPM, but you generally use speeds from 400RPM to 4000RPM, then find the PWM values that give 1600RPM and 2800RPM.

5.4 Axis Travel, Home Location, and Home Switch Location

For each axis, there is a limited range of travel. The physical end of travel is called the hard stop.

Before the hard stop there is a limit switch. If the limit switch is encountered during normal operation, EMC shuts down the motor amplifier. The distance between the hard stop and limit switch must be long enough to allow an unpowered motor to coast to a stop.

Before the limit switch there is a soft limit. This is a limit enforced in software after homing. If a MDI command, or gcode program would pass the soft limit, it is not executed. If a jog would pass the soft limit, it is terminated at the soft limit.

The home switch can be placed anywhere within the travel (between hard stops). As long as external hardware does not deactivate the motor amplifiers with the limit switch is reached, one of the limit switches can be used as a home switch.

The zero position is the location on the axis that is 0 in the machine coordinate system. Usually the zero position will be within the soft limits. On lathes, constant surface speed mode requires that machine X=0 correspond to the center of spindle rotation when no tool offset is in effect.

The home position is the location within travel that the axis will be moved to at the end of the homing sequence. This value must be within the soft limits. In particular, the home position should never be exactly equal to a soft limit.

5.4.1 Operating without Limit Switches

A machine can be operated without limit switches. In this case, only the soft limits stop the machine from reaching the hard stop. Soft limits only operate after the machine has been homed. Since there is no switch, the machine must be moved by eye to the home position before pressing the “Home” or “Home All” button.

5.4.2 Operating without Home Switches

A machine can be operated without home switches. If the machine has limit switches, but no home switches, it is best to use a limit switch as the home switch (e.g., choose Minimum Limit + Home X in the pinout). If the machine has no limit switches, or the limit switches cannot be used as home switches for another reason, then the machine must be homed “by eye”. Homing by eye is not as repeatable as homing to switches, but it still allows the soft limits to be useful.

5.5 Latency Test

Generating step pulses in software has one very big advantage - it's free. Just about every PC has a parallel port that is capable of outputting step pulses that are generated by the software. However, software step pulses also have some disadvantages:

Latency is how long it takes the PC to stop what it is doing and respond to an external request. In our case, the request is the periodic "heartbeat" that serves as a timing reference for the step pulses. The lower the latency, the faster you can run the heartbeat, and the faster and smoother the step pulses will be.

Latency is far more important than CPU speed. A lowly Pentium II that responds to interrupts within 10 microseconds each and every time can give better results than the latest and fastest P4 Hyperthreading beast.

The CPU isn't the only factor in determining latency. Motherboards, video cards, USB ports, and a number of other things can hurt the latency. The best way to find out what you are dealing with is to run the HAL latency test.

To run the test, from Applications/Accessories/Terminal (Ubuntu) open a shell and run the following command:

latency-test 

You should see something like this:

While the test is running, you should "abuse" the computer. Move windows around on the screen. Surf the web. Copy some large files around on the disk. Play some music. Run an OpenGL program such as glxgears. The idea is to put the PC through its paces while the latency test checks to see what the worst case numbers are.

Do not run EMC2 or Stepconf while the latency test is running.

The important numbers are the “max jitter”. In the example above, that is 17894 nanoseconds, or 17.9 microseconds. Record this number, and enter it in Stepconf when it is requested.

In the example above, latency-test only ran for a few seconds. You should run the test for at least several minutes; sometimes the worst case latency doesn't happen very often, or only happens when you do some particular action. For instance, one Intel motherboard worked pretty well most of the time, but every 64 seconds it had a very bad 300uS latency. Fortunately that was fixable.

For the latest information on fixing SMI issues goto:

"Fixing SMI Issues"

So, what do the results mean? If your Max Jitter number is less than about 15-20 microseconds (15000-20000 nanoseconds), the computer should give very nice results with software stepping. If the max latency is more like 30-50 microseconds, you can still get good results, but your maximum step rate might be a little disappointing, especially if you use microstepping or have very fine pitch leadscrews. If the numbers are 100uS or more (100,000 nanoseconds), then the PC is not a good candidate for software stepping. Numbers over 1 millisecond (1,000,000 nanoseconds) mean the PC is not a good candidate for EMC, regardless of whether you use software stepping or not.

Note that if you get high numbers, there may be ways to improve them. Another PC had very bad latency (several milliseconds) when using the onboard video. But a $5 used Matrox video card solved the problem - EMC does not require bleeding edge hardware.

5.6 Home and Limit Switch wiring options

The ideal wiring for external switches would be one input per switch. However, the PC parallel port only offers a total of 5 inputs, while there are as many as 9 switches on a 3-axis machine. Instead, multiple switches are wired together in various ways so that a smaller number of inputs are required.

The figures below show the general idea of wiring multiple switches to a single input pin. In each case, when one switch is actuated, the value seen on INPUT goes from logic HIGH to LOW. However, EMC expects a TRUE value when a switch is closed, so the corresponding “Invert” box must be checked on the pinout configuration page.

Figure: Wiring Normally Closed switches in series (simplified diagram)

Figure: Wiring Normally Open switches in parallel (simplified diagram)

The following combinations of switches are permitted in Stepconf:

The last two combinations are also appropriate when a “home to limit” is used.

6 Linux FAQ

These are some basic Linux commands and techniques for new to Linux users. More complete information can be found on the web or by using the man pages.

6.1 Automatic Login

When you install EMC2 with the Ubuntu LiveCD the default is to have to log in each time you turn the computer on. To enable automatic login go to System/Administration/Login Window. If it is a fresh install the Login Window might take a second or three to pop up. You will have to have your password that you used for the install to gain acess to the Login Window Preferences window. In the Security tab check off Enable Automatic Login and pick a user name from the list (that would be you).

6.2 Man Pages

Man pages are automatically generated manual pages in most cases. Man pages are usually available for most programs and commands in Linux.

To view a man page open up a terminal window by going to Applications, Accessories, Terminal. For example if you wanted to find out something about the find command in the terminal window type:

man find

Use the Page Up and Page Down keys to view the man page and the Q key to quit viewing.

6.3 List Modules

Sometimes when troubleshooting you need to get a list of modules that are loaded. In a terminal window type:

lsmod

If you want to send the output from lsmod to a text file in a terminal window type:

lsmod > mymod.txt

The resulting text file will be located in the home directory if you did not change directories when you opened up the terminal window and it will be named mymod.txt or what ever you named it.

6.4 Editing a Root File

When you open the file browser and you see the Owner of the file is root you must do extra steps to edit that file. Editing some root files can have bad results. Be careful when editing root files. You can open and view most root files normally but they will open in “read only” mode.

6.4.1 The Command Line Way

Open up Applications, Accessories, Terminal.

In the terminal window type:

sudo gedit

Open the file with File, Open then edit

6.4.2 The GUI Way

  1. Right click on the desktop and select Create Launcher
  2. Type a name in like sudo edit
  3. Type gksudo “gnome-open %u” as the command and save the launcher to your desktop
  4. Drag a file onto your launcher to open and edit

6.5 Terminal Commands

6.5.1 Working Directory

To find out the path to the present working directory in the terminal window type:

pwd

6.5.2 Changing Directories

To move up one level in the terminal window type:

cd ..

To move up two levels in the terminal window type:

cd ../..

To move down to the emc2/configs subdirectory in the terminal window type:

cd emc2/configs

6.5.3 Listing files in a directory

To view a list of all the files and subdirectories in the terminal window type:

dir

or

ls

6.5.4 Finding a File

The find command can be a bit confusing to a new Linux user. The basic syntax is:

find starting-directory parameters actions

For example to find all the .ini files in your EMC2 directory you first need to use the pwd command to find out the directory. Open a new terminal window and type:

pwd

might return the following result

/home/joe

With this information put the command together like this:

find /home/joe/emc2 -name *.ini -print

The -name is the name of the file your looking for and the -print tells it to print out the result to the terminal window. The *.ini tells find to return all files that have the .ini extension.

To find all the files in the directory named and all the subdirectories under that add the -L option to the find command like this:

find -L /home/joe/emc2 -name *.ini -print

6.5.5 Searching for Text

grep -i -r 'text to search for' * 

To find all the files that contain the 'text to search for' in the current directory and all the subdirectories below the current while ignoring the case. The -i is for ignore case and the -r is for recursive (include all subdirectories in the search). The * is a wild card for search all files.

6.6 Hardware Problems

6.6.1 Hardware Info

To find out what hardware is connected to your motherboard in a terminal window type:

lspci -v

6.6.2 Monitor Resolution

During installation Ubuntu attempts to detect the monitor settings. If this fails you are left with a generic monitor with a maximum resolution of 800x600.

Instructions for fixing this are located here:

https://help.ubuntu.com/community/FixVideoResolutionHowto

Index

7 Legal Section

7.1 Copyright Terms

Copyright (c) 2000 LinuxCNC.org

Permission is granted to copy, distribute and/or modify this document under the terms of the GNU Free Documentation License, Version 1.1 or any later version published by the Free Software Foundation; with no Invariant Sections, no Front-Cover Texts, and one Back-Cover Text: "This EMC Handbook is the product of several authors writing for linuxCNC.org. As you find it to be of value in your work, we invite you to contribute to its revision and growth." A copy of the license is included in the section entitled "GNU Free Documentation License". If you do not find the license you may order a copy from Free Software Foundation, Inc. 59 Temple Place, Suite 330, Boston, MA 02111-1307

7.2 GNU Free Documentation License

GNU Free Documentation License Version 1.1, March 2000

Copyright (C) 2000 Free Software Foundation, Inc. 59 Temple Place, Suite 330, Boston, MA 02111-1307 USA Everyone is permitted to copy and distribute verbatim copies of this license document, but changing it is not allowed.

0. PREAMBLE

The purpose of this License is to make a manual, textbook, or other written document "free" in the sense of freedom: to assure everyone the effective freedom to copy and redistribute it, with or without modifying it, either commercially or noncommercially. Secondarily, this License preserves for the author and publisher a way to get credit for their work, while not being considered responsible for modifications made by others.

This License is a kind of "copyleft", which means that derivative works of the document must themselves be free in the same sense. It complements the GNU General Public License, which is a copyleft license designed for free software.

We have designed this License in order to use it for manuals for free software, because free software needs free documentation: a free program should come with manuals providing the same freedoms that the software does. But this License is not limited to software manuals; it can be used for any textual work, regardless of subject matter or whether it is published as a printed book. We recommend this License principally for works whose purpose is instruction or reference.

1. APPLICABILITY AND DEFINITIONS

This License applies to any manual or other work that contains a notice placed by the copyright holder saying it can be distributed under the terms of this License. The "Document", below, refers to any such manual or work. Any member of the public is a licensee, and is addressed as "you".

A "Modified Version" of the Document means any work containing the Document or a portion of it, either copied verbatim, or with modifications and/or translated into another language.

A "Secondary Section" is a named appendix or a front-matter section of the Document that deals exclusively with the relationship of the publishers or authors of the Document to the Document's overall subject (or to related matters) and contains nothing that could fall directly within that overall subject. (For example, if the Document is in part a textbook of mathematics, a Secondary Section may not explain any mathematics.) The relationship could be a matter of historical connection with the subject or with related matters, or of legal, commercial, philosophical, ethical or political position regarding them.

The "Invariant Sections" are certain Secondary Sections whose titles are designated, as being those of Invariant Sections, in the notice that says that the Document is released under this License.

The "Cover Texts" are certain short passages of text that are listed, as Front-Cover Texts or Back-Cover Texts, in the notice that says that the Document is released under this License.

A "Transparent" copy of the Document means a machine-readable copy, represented in a format whose specification is available to the general public, whose contents can be viewed and edited directly and straightforwardly with generic text editors or (for images composed of pixels) generic paint programs or (for drawings) some widely available drawing editor, and that is suitable for input to text formatters or for automatic translation to a variety of formats suitable for input to text formatters. A copy made in an otherwise Transparent file format whose markup has been designed to thwart or discourage subsequent modification by readers is not Transparent. A copy that is not "Transparent" is called "Opaque".

Examples of suitable formats for Transparent copies include plain ASCII without markup, Texinfo input format, LaTeX input format, SGML or XML using a publicly available DTD, and standard-conforming simple HTML designed for human modification. Opaque formats include PostScript, PDF, proprietary formats that can be read and edited only by proprietary word processors, SGML or XML for which the DTD and/or processing tools are not generally available, and the machine-generated HTML produced by some word processors for output purposes only.

The "Title Page" means, for a printed book, the title page itself, plus such following pages as are needed to hold, legibly, the material this License requires to appear in the title page. For works in formats which do not have any title page as such, "Title Page" means the text near the most prominent appearance of the work's title, preceding the beginning of the body of the text.

2. VERBATIM COPYING

You may copy and distribute the Document in any medium, either commercially or noncommercially, provided that this License, the copyright notices, and the license notice saying this License applies to the Document are reproduced in all copies, and that you add no other conditions whatsoever to those of this License. You may not use technical measures to obstruct or control the reading or further copying of the copies you make or distribute. However, you may accept compensation in exchange for copies. If you distribute a large enough number of copies you must also follow the conditions in section 3.

You may also lend copies, under the same conditions stated above, and you may publicly display copies.

3. COPYING IN QUANTITY

If you publish printed copies of the Document numbering more than 100, and the Document's license notice requires Cover Texts, you must enclose the copies in covers that carry, clearly and legibly, all these Cover Texts: Front-Cover Texts on the front cover, and Back-Cover Texts on the back cover. Both covers must also clearly and legibly identify you as the publisher of these copies. The front cover must present the full title with all words of the title equally prominent and visible. You may add other material on the covers in addition. Copying with changes limited to the covers, as long as they preserve the title of the Document and satisfy these conditions, can be treated as verbatim copying in other respects.

If the required texts for either cover are too voluminous to fit legibly, you should put the first ones listed (as many as fit reasonably) on the actual cover, and continue the rest onto adjacent pages.

If you publish or distribute Opaque copies of the Document numbering more than 100, you must either include a machine-readable Transparent copy along with each Opaque copy, or state in or with each Opaque copy a publicly-accessible computer-network location containing a complete Transparent copy of the Document, free of added material, which the general network-using public has access to download anonymously at no charge using public-standard network protocols. If you use the latter option, you must take reasonably prudent steps, when you begin distribution of Opaque copies in quantity, to ensure that this Transparent copy will remain thus accessible at the stated location until at least one year after the last time you distribute an Opaque copy (directly or through your agents or retailers) of that edition to the public.

It is requested, but not required, that you contact the authors of the Document well before redistributing any large number of copies, to give them a chance to provide you with an updated version of the Document.

4. MODIFICATIONS

You may copy and distribute a Modified Version of the Document under the conditions of sections 2 and 3 above, provided that you release the Modified Version under precisely this License, with the Modified Version filling the role of the Document, thus licensing distribution and modification of the Modified Version to whoever possesses a copy of it. In addition, you must do these things in the Modified Version:

A. Use in the Title Page (and on the covers, if any) a title distinct from that of the Document, and from those of previous versions (which should, if there were any, be listed in the History section of the Document). You may use the same title as a previous version if the original publisher of that version gives permission. B. List on the Title Page, as authors, one or more persons or entities responsible for authorship of the modifications in the Modified Version, together with at least five of the principal authors of the Document (all of its principal authors, if it has less than five). C. State on the Title page the name of the publisher of the Modified Version, as the publisher. D. Preserve all the copyright notices of the Document. E. Add an appropriate copyright notice for your modifications adjacent to the other copyright notices. F. Include, immediately after the copyright notices, a license notice giving the public permission to use the Modified Version under the terms of this License, in the form shown in the Addendum below. G. Preserve in that license notice the full lists of Invariant Sections and required Cover Texts given in the Document's license notice. H. Include an unaltered copy of this License. I. Preserve the section entitled "History", and its title, and add to it an item stating at least the title, year, new authors, and publisher of the Modified Version as given on the Title Page. If there is no section entitled "History" in the Document, create one stating the title, year, authors, and publisher of the Document as given on its Title Page, then add an item describing the Modified Version as stated in the previous sentence. J. Preserve the network location, if any, given in the Document for public access to a Transparent copy of the Document, and likewise the network locations given in the Document for previous versions it was based on. These may be placed in the "History" section. You may omit a network location for a work that was published at least four years before the Document itself, or if the original publisher of the version it refers to gives permission. K. In any section entitled "Acknowledgements" or "Dedications", preserve the section's title, and preserve in the section all the substance and tone of each of the contributor acknowledgements and/or dedications given therein. L. Preserve all the Invariant Sections of the Document, unaltered in their text and in their titles. Section numbers or the equivalent are not considered part of the section titles. M. Delete any section entitled "Endorsements". Such a section may not be included in the Modified Version. N. Do not retitle any existing section as "Endorsements" or to conflict in title with any Invariant Section.

If the Modified Version includes new front-matter sections or appendices that qualify as Secondary Sections and contain no material copied from the Document, you may at your option designate some or all of these sections as invariant. To do this, add their titles to the list of Invariant Sections in the Modified Version's license notice. These titles must be distinct from any other section titles.

You may add a section entitled "Endorsements", provided it contains nothing but endorsements of your Modified Version by various parties--for example, statements of peer review or that the text has been approved by an organization as the authoritative definition of a standard.

You may add a passage of up to five words as a Front-Cover Text, and a passage of up to 25 words as a Back-Cover Text, to the end of the list of Cover Texts in the Modified Version. Only one passage of Front-Cover Text and one of Back-Cover Text may be added by (or through arrangements made by) any one entity. If the Document already includes a cover text for the same cover, previously added by you or by arrangement made by the same entity you are acting on behalf of, you may not add another; but you may replace the old one, on explicit permission from the previous publisher that added the old one.

The author(s) and publisher(s) of the Document do not by this License give permission to use their names for publicity for or to assert or imply endorsement of any Modified Version.

5. COMBINING DOCUMENTS

You may combine the Document with other documents released under this License, under the terms defined in section 4 above for modified versions, provided that you include in the combination all of the Invariant Sections of all of the original documents, unmodified, and list them all as Invariant Sections of your combined work in its license notice.

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In the combination, you must combine any sections entitled "History" in the various original documents, forming one section entitled "History"; likewise combine any sections entitled "Acknowledgements", and any sections entitled "Dedications". You must delete all sections entitled "Endorsements."

6. COLLECTIONS OF DOCUMENTS

You may make a collection consisting of the Document and other documents released under this License, and replace the individual copies of this License in the various documents with a single copy that is included in the collection, provided that you follow the rules of this License for verbatim copying of each of the documents in all other respects.

You may extract a single document from such a collection, and distribute it individually under this License, provided you insert a copy of this License into the extracted document, and follow this License in all other respects regarding verbatim copying of that document.

7. AGGREGATION WITH INDEPENDENT WORKS

A compilation of the Document or its derivatives with other separate and independent documents or works, in or on a volume of a storage or distribution medium, does not as a whole count as a Modified Version of the Document, provided no compilation copyright is claimed for the compilation. Such a compilation is called an "aggregate", and this License does not apply to the other self-contained works thus compiled with the Document, on account of their being thus compiled, if they are not themselves derivative works of the Document.

If the Cover Text requirement of section 3 is applicable to these copies of the Document, then if the Document is less than one quarter of the entire aggregate, the Document's Cover Texts may be placed on covers that surround only the Document within the aggregate. Otherwise they must appear on covers around the whole aggregate.

8. TRANSLATION

Translation is considered a kind of modification, so you may distribute translations of the Document under the terms of section 4. Replacing Invariant Sections with translations requires special permission from their copyright holders, but you may include translations of some or all Invariant Sections in addition to the original versions of these Invariant Sections. You may include a translation of this License provided that you also include the original English version of this License. In case of a disagreement between the translation and the original English version of this License, the original English version will prevail.

9. TERMINATION

You may not copy, modify, sublicense, or distribute the Document except as expressly provided for under this License. Any other attempt to copy, modify, sublicense or distribute the Document is void, and will automatically terminate your rights under this License. However, parties who have received copies, or rights, from you under this License will not have their licenses terminated so long as such parties remain in full compliance.

10. FUTURE REVISIONS OF THIS LICENSE

The Free Software Foundation may publish new, revised versions of the GNU Free Documentation License from time to time. Such new versions will be similar in spirit to the present version, but may differ in detail to address new problems or concerns. See http:///www.gnu.org/copyleft/.

Each version of the License is given a distinguishing version number. If the Document specifies that a particular numbered version of this License "or any later version" applies to it, you have the option of following the terms and conditions either of that specified version or of any later version that has been published (not as a draft) by the Free Software Foundation. If the Document does not specify a version number of this License, you may choose any version ever published (not as a draft) by the Free Software Foundation.

ADDENDUM: How to use this License for your documents

To use this License in a document you have written, include a copy of the License in the document and put the following copyright and license notices just after the title page:

Copyright (c) YEAR YOUR NAME. Permission is granted to copy, distribute and/or modify this document under the terms of the GNU Free Documentation License, Version 1.1 or any later version published by the Free Software Foundation; with the Invariant Sections being LIST THEIR TITLES, with the Front-Cover Texts being LIST, and with the Back-Cover Texts being LIST. A copy of the license is included in the section entitled "GNU Free Documentation License".

If you have no Invariant Sections, write "with no Invariant Sections" instead of saying which ones are invariant. If you have no Front-Cover Texts, write "no Front-Cover Texts" instead of "Front-Cover Texts being LIST"; likewise for Back-Cover Texts.

If your document contains nontrivial examples of program code, we recommend releasing these examples in parallel under your choice of free software license, such as the GNU General Public License, to permit their use in free software.

The End